Categories
Washing & drying machine
5 stations: 1-3 washing, 4 air blowing and 5 heat blowing.
Cycle time approx 8 batteries/min. (based on L3 Battery).
Container size L185-410 x W125-180 x H170-250 mm
Vacuum ACID filling machine for VRLA
Cycle time approx 4 batteries/min. of L3 Battery.
Container size L185-410 x W125-180 x H170-250 mm
OCV testing & high rate discharging machine
1st step is IR testing (optional), 2nd step is OCV & HRD testing
Approx 8 batteries/min. (based on L3 Battery).
Changeover time approx. 10 min
Air leak testing machine
Acid proof high strength material and very stable structure for main frame.
Cycle time approx 8 batteries/min. of L3 battery.
Container size L185-410, W125-180, H170-250 mm.
ACID filling machine
Acid proof, high strength material and stable structure frame.
Cycle time approx 8 batteries/min. of L3 battery.
Applicable battery size L185-410, W125-180, H170-250 mm
ACID dumping machine
Our Acid dumping machine is composed of very strong acid resistant material. Rotation type dumping machine uses revolving drum which has 4 sections.
S2000 Enveloper
S2000 capacity 130 Env./min.
Plate types: Cast grids, Expanded metal, Concast or Punched.
Plate width 100-150 mm
Plate height 100-150 mm
Plate thickness 1-2 mm
S85 & M85 Enveloper
S85 & M85 capacity 80-90 Env./min.
Plate types: Cast grids, Expanded metal, Concast or Punched.
Plate width 102-152mm
Plate height 102mm-152mm
Sealing margin 7mm (.28”) per side/minimum.
HV350 Enveloper
Enveloper HV350 for SLI batteries.
Capacity 150 Env./min.
Plate types: Cast grids, Expanded metal, Concast or Punched.
Plate width: 106-142 mm.
Plate height 90-150 mm.
Plate thickness: 1-2 mm.
COS II-b (For PE, EFB & AGM)
Cycle Time approx. 4.5 batteries/min for PE battery. AGM Battery applicable 3 batteries/min.
Full automatic operation in each station. Battery type Changeover
approx. 20 min
COS III (For Truck)
Cycle Time : approx. 2-2.5 batteries/min.
3×2 battery type (1×6 applicable).
Full automatic operation
Group supplying, loading, lug preparation, alignment, cast-on-strap and unloading. Battery type Changeover
approx. 20 min.
COS II (For PE & EFB)
Cycle Time approx. 4.5 batteries/min. of L3 battery
Automatic operation in each station.
Battery type Changeover approx. 20 minutes
Dust and fume extraction system for working environment.
COS I
Cycle Time approx. 3 Batteries/min. based on L2 battery.
Semi Automatic Operation
Manual Loading/Unloading Station
Auto: Aligning, Lug brushing, Fluxing & Drying and Mould Station. Battery type changeover Approx. 20 minutes.
Post burning machine
Cycle Time approx. 4.7 Batteries/Min. of L3 Battery
Using touch panel for easy operation
Precise control of welding depth in terminal and movement of head up/down.
Partition hole punching machine
Cycle Time approx. 4.7 Batteries/min. of L3 Battery
Easy and quick changeover in the touch panel.
Linear movement for hole punching,
automatic collecting of punched chip by suction into box.
LID sealing machine
Cycle Time approx. 4.7 Batteries/min. of L3 Battery
Better sealing quality of plastic material by speed control of melting and sealing. Easy and quick changeover on touch screen.
Combi machine
Cycle Time approx. 4.7 Batteries/min. of L3 battery.
Reject station included after short circuit tester and Quick changeover by push button on touch screen.
Air leak testing
Cycle Time approx. 4.7 Batteries/min. of L3 Battery
AGM Battery applicable (Option).
Leak tester (2 heads)
Using Fukuda testing unit (Accuracy: 0.00015kg cm2).
MFG. code marking unit.
Uncoiler
Continuous production applicable to all kinds of Grids such as Expanded and Punched type.
Can be used with wooden pallet or with plastic pallet.
Paste mixing system
Complete batching and dispensing of the raw materials into the mixing process. Oxide, water, acid, fiber, expander, and other ingredients. The Oxide, water and acid are accurately measured using logic developed from many years of process research.
Palletizer
Our Palletizer is designed to palletize the stacks of plates coming out of the Plate Stacker in order to reduce manpower and automate the manufacturing plant.
Flash drying oven
Designed to reduce lead in the air and automatically clean lead dust from the inside of the oven. The unique technology is the only production equipment in the market that will maximize production efficiencies and minimize energy consumption.
Drum paster
Improved technology with increased pasting & plate quality.
Clean lugs.
Symmetrical Over-pasting 50/50 on bottom and top.
No Belts Required.
Adjust paste thickness while running
Easy to operate.
Minimum Waste.
Fast Paper Shift.
Paper breakage control.
Minimum maintenance.
Divider & Diverging Conveyor
Our Divider & Diverging Conveyors enable you to choose the one that fits best your applications. In all Dividers stand out the accurate cutting tolerances and the easy maintenance.
Curing chamber
One of many challenges to operating an efficient battery production line is utilizing the proper design and sizing of the curing chamber. We offer various solutions specifically designed to meet these challenges.
Auto plate stacker
Continuous production applicable to all kinds of Grids such as Expanded and Punched type.
Precise, fast, reliable process,
quick changeover and operator friendly.
Red lead
The RLF is designed to produce a wide range of Red Lead, using leady oxide feed material, for use in batteries, leaded, glass, ceramics, and specialty chemicals.
Hammer mills
Need to reduce your battery oxide to a mean particle size =/< 3 micron? Our Hammer mill is your solution! Each Hammer Mill is made from heavy walled steel construction with cast iron hammers, regulators, and fan hubs.
Barton Reactor
Lead acid battery performance is dependent upon the quality of lead oxide used. This is why our Barton oxide systems
have been designed to produce a wide range of high quality oxides for a wide range of battery types.
Ball mill
Battery performance is dependent upon the quality of lead oxide used. This
is why our Ball Mill systems have been designed to produce high quality
battery oxide for a wide range of battery types.
Washing & drying machine
5 stations: 1-3 washing, 4 air blowing and 5 heat blowing.
Cycle time approx 8 batteries/min. (based on L3 Battery).
Container size L185-410 x W125-180 x H170-250 mm
Vacuum ACID filling machine for VRLA
Cycle time approx 4 batteries/min. of L3 Battery.
Container size L185-410 x W125-180 x H170-250 mm
OCV testing & high rate discharging machine
1st step is IR testing (optional), 2nd step is OCV & HRD testing
Approx 8 batteries/min. (based on L3 Battery).
Changeover time approx. 10 min
Air leak testing machine
Acid proof high strength material and very stable structure for main frame.
Cycle time approx 8 batteries/min. of L3 battery.
Container size L185-410, W125-180, H170-250 mm.
ACID filling machine
Acid proof, high strength material and stable structure frame.
Cycle time approx 8 batteries/min. of L3 battery.
Applicable battery size L185-410, W125-180, H170-250 mm
ACID dumping machine
Our Acid dumping machine is composed of very strong acid resistant material. Rotation type dumping machine uses revolving drum which has 4 sections.
S2000 Enveloper
S2000 capacity 130 Env./min.
Plate types: Cast grids, Expanded metal, Concast or Punched.
Plate width 100-150 mm
Plate height 100-150 mm
Plate thickness 1-2 mm
S85 & M85 Enveloper
S85 & M85 capacity 80-90 Env./min.
Plate types: Cast grids, Expanded metal, Concast or Punched.
Plate width 102-152mm
Plate height 102mm-152mm
Sealing margin 7mm (.28”) per side/minimum.
HV350 Enveloper
Enveloper HV350 for SLI batteries.
Capacity 150 Env./min.
Plate types: Cast grids, Expanded metal, Concast or Punched.
Plate width: 106-142 mm.
Plate height 90-150 mm.
Plate thickness: 1-2 mm.
COS II-b (For PE, EFB & AGM)
Cycle Time approx. 4.5 batteries/min for PE battery. AGM Battery applicable 3 batteries/min.
Full automatic operation in each station. Battery type Changeover
approx. 20 min
COS III (For Truck)
Cycle Time : approx. 2-2.5 batteries/min.
3×2 battery type (1×6 applicable).
Full automatic operation
Group supplying, loading, lug preparation, alignment, cast-on-strap and unloading. Battery type Changeover
approx. 20 min.
COS II (For PE & EFB)
Cycle Time approx. 4.5 batteries/min. of L3 battery
Automatic operation in each station.
Battery type Changeover approx. 20 minutes
Dust and fume extraction system for working environment.
COS I
Cycle Time approx. 3 Batteries/min. based on L2 battery.
Semi Automatic Operation
Manual Loading/Unloading Station
Auto: Aligning, Lug brushing, Fluxing & Drying and Mould Station. Battery type changeover Approx. 20 minutes.
Post burning machine
Cycle Time approx. 4.7 Batteries/Min. of L3 Battery
Using touch panel for easy operation
Precise control of welding depth in terminal and movement of head up/down.
Partition hole punching machine
Cycle Time approx. 4.7 Batteries/min. of L3 Battery
Easy and quick changeover in the touch panel.
Linear movement for hole punching,
automatic collecting of punched chip by suction into box.
LID sealing machine
Cycle Time approx. 4.7 Batteries/min. of L3 Battery
Better sealing quality of plastic material by speed control of melting and sealing. Easy and quick changeover on touch screen.
Combi machine
Cycle Time approx. 4.7 Batteries/min. of L3 battery.
Reject station included after short circuit tester and Quick changeover by push button on touch screen.
Air leak testing
Cycle Time approx. 4.7 Batteries/min. of L3 Battery
AGM Battery applicable (Option).
Leak tester (2 heads)
Using Fukuda testing unit (Accuracy: 0.00015kg cm2).
MFG. code marking unit.
Uncoiler
Continuous production applicable to all kinds of Grids such as Expanded and Punched type.
Can be used with wooden pallet or with plastic pallet.
Paste mixing system
Complete batching and dispensing of the raw materials into the mixing process. Oxide, water, acid, fiber, expander, and other ingredients. The Oxide, water and acid are accurately measured using logic developed from many years of process research.
Palletizer
Our Palletizer is designed to palletize the stacks of plates coming out of the Plate Stacker in order to reduce manpower and automate the manufacturing plant.
Flash drying oven
Designed to reduce lead in the air and automatically clean lead dust from the inside of the oven. The unique technology is the only production equipment in the market that will maximize production efficiencies and minimize energy consumption.
Drum paster
Improved technology with increased pasting & plate quality.
Clean lugs.
Symmetrical Over-pasting 50/50 on bottom and top.
No Belts Required.
Adjust paste thickness while running
Easy to operate.
Minimum Waste.
Fast Paper Shift.
Paper breakage control.
Minimum maintenance.
Divider & Diverging Conveyor
Our Divider & Diverging Conveyors enable you to choose the one that fits best your applications. In all Dividers stand out the accurate cutting tolerances and the easy maintenance.
Curing chamber
One of many challenges to operating an efficient battery production line is utilizing the proper design and sizing of the curing chamber. We offer various solutions specifically designed to meet these challenges.
Auto plate stacker
Continuous production applicable to all kinds of Grids such as Expanded and Punched type.
Precise, fast, reliable process,
quick changeover and operator friendly.
Red lead
The RLF is designed to produce a wide range of Red Lead, using leady oxide feed material, for use in batteries, leaded, glass, ceramics, and specialty chemicals.
Hammer mills
Need to reduce your battery oxide to a mean particle size =/< 3 micron? Our Hammer mill is your solution! Each Hammer Mill is made from heavy walled steel construction with cast iron hammers, regulators, and fan hubs.
Barton Reactor
Lead acid battery performance is dependent upon the quality of lead oxide used. This is why our Barton oxide systems
have been designed to produce a wide range of high quality oxides for a wide range of battery types.
Ball mill
Battery performance is dependent upon the quality of lead oxide used. This
is why our Ball Mill systems have been designed to produce high quality
battery oxide for a wide range of battery types.